Packaging for Wine/Champagne/Beer/Spirits Bottles: Guide to Damage-Free Delivery 2026

Louise
February 13, 2026
4
minutes of reading

Are you an e-commerce wine merchant, wine trader, or do you regularly ship premium bottles? Transporting bottles in packages requires special attention: vibrations during handling cause micro-cracks in the glass, drastically increasing the risk of breakage (Express Transport). But the worst-case scenario for a wine merchant is NOT the loss of a single bottle. It's when "a case with a single broken bottle inside causes all the labels to be stained, in addition to the loss of the bottle" (La Passion du Vin), depreciating the entire batch for resale.
This guide gives you 10 PRO steps for packing wine, champagne, beer, and spirits with leak-proof absorbent material + separate padding.

Bonus: Discover how Claisy insures deliveries of wine, champagne, and spirits, and is the only parcel insurance company that covers the total depreciation of a shipment when the labels are stained by a broken bottle.

Critical risks involved in transporting alcohol bottles

Wine and champagne bottles are structurally fragile, heavy, and sensitive to environmental conditions. Transportvin summarizes : "A broken glass bottle becomes a hazardous material and risks injuring operators while also damaging neighboring packages. "

Bottle breakage: vibrations + microcracks = delayed explosion

Repeated vibrations during handling or transport by truck cause microcracks, weakening the glass and increasing the risk of breakage (Express Transport). These micro-damages, invisible to the naked eye, accumulate during automated sorting, multiple load breaks, and rough handling. A bottle may appear intact upon delivery but then shatter 24-48 hours later under simple manual pressure or temperature changes.

Internal pressure of champagne: 6 bars = risk of explosion

Each bottle of champagne contains internal pressure of up to 6 bar (Express Transport), which is three times the pressure of a car tire. This pressure, which is essential for the formation of bubbles, makes bottles of champagne/crémant/sparkling wine extremely sensitive to temperature variations and shocks. A truck exposed to the summer sun for 3 hours (45°C in the cab) can increase this pressure beyond the breaking point, causing spontaneous explosion even without prior impact.

Catastrophic depreciation: 1 broken bottle = entire batch depreciated

Here is the risk that 99% of retailers are unaware of: when a bottle breaks in a box, the wine/champagne splashes ALL the other labels, making them unsellable for resale by wine merchants. A professional wine merchant from La Passion du Vin explains: "The worst thing for him is a case or box with a single broken bottle inside. All the labels can be stained, in addition to the loss of the bottle."

The impact on value is dramatic because buyers on the resale/secondary market often demand perfect labels (iDealwine). A stained, torn, or illegible label leads to a severe drop in valuation, particularly for renowned fine wines (Vendez Vos Vins). A case of 12 bottles of Château Margaux at €150/bottle (total value €1,800) with one broken bottle becomes 11 bottles with stained labels, which are often unsellable in the premium market, resulting in a real loss far greater than the €150 value of the broken bottle.

Heat sensitivity: excessive heat = irreversible degradation of aromas

Excessive heat or significant temperature fluctuations deteriorate subtle aromas and compromise product quality. For champagne, maintaining a stable temperature between 10°C and 15°C is crucial to preserving the integrity of the wine. A non-refrigerated truck in July can reach 40°C inside, irreversibly oxidizing a delicate red wine in a matter of hours.

💡 Key point Claisy: Standard carriers only compensate for broken bottles (CMR 8.33 SDR/kg ≈ $23/kg). A 75cl bottle = 1.5kg with glass and liquid = $34.50 max CMR.

Claisy covers 1.25% of the TOTAL declared value of the lot, including depreciation due to stained labels on other bottles.

🍾 Protect your entire lot today

Lot of 12 bottles €1 , 800 = €22.50 Claisy • Breakage cover + label depreciation72 hours

PRO packaging material for wine/champagne bottles

Professional bottle packaging is based on the principle of liquid containment: each bottle must be separated from the others (to prevent chain breakage), protected by absorbent padding (to contain leaks), and thermally insulated (to limit temperature shocks).

📦 Packaging standards: Wines & Spirits

Bottle type Minimum cardboard box First layer protection Absorbent packing
🍷 Standard 75cl wine (3 bottles) Triple-wall corrugated cardboard box 30×25×40cm Corrugated cardboard sleeve + triple bubble wrap 10mm 8cm air cushions + crumpled newspaper base
🍾 Magnum champagne (2 bottles) Triple-wall corrugated cardboard box 35×30×45cm Separate individual compartments + cardboard divider Polyethylene foam 40kg/m³ 5cm thick
🥃 Premium spirits, 1 box Rigid cardboard tube 20×20×40cm Triple-layer bubble wrap, tightly rolled Foam padding with a density of 40kg/m³ + air cushions
📦 Set of 6 bottles of wine Triple-wall corrugated cardboard box 40×30×35cm Cardboard dividers separating each bottle 500ml absorbent base + peripheral air cushions

Sources: Distripackaging – Triple-wall cardboard boxes, Barôchamp – Separate cardboard inserts, GO PAK – 1.70 m drop packaging, La Poste – Bottle padding

💡 PRO tip: Triple-wall cardboard boxes (Viticolis) offer "excellent resistance to shocks, vibrations, and the stresses of shipping." Unlike standard double-wall cardboard boxes, they absorb the impacts of automated sorting without perforation. Barôchamp confirms: "cushioning that separates each bottle to prevent shocks and limit temperature variations."

🍷 10 steps to perfectly pack and ship bottles

1

🔍 Pre-packaging inspection

Check for cracks and the wine level (micro-leaks). Dry the bottles thoroughly to protect the box.

Source Transport Express: Moisture weakens the structure.
2

📐 Strategic positioning

Still wines should be stored lying down. Champagne and sparkling wines must be stored upright to manage the internal pressure (6 bars).

Standard Healthy Lunch: Prevents lateral pressure.
3

🫧 Triple sleeve or bubble

Wrap each bottle in corrugated sleeve or triple bubble wrap (10mm). Minimum 3 turns per bottle.

GO PAK: Withstands a fall from 1.70 m.
4

📏 Rigid cardboard dividers

Use individual dividers. This prevents glass-to-glass contact, which amplifies vibrations and causes chain breakage.

Barôchamp: Essential for batches of 3 to 6 boxes.
5

🧽 Absorbent pad (500ml)

Line the bottom with a liquid absorbent material. In the event of breakage, this will limit contamination of the labels on neighboring bottles.

Objective: Save the rest of the batch in case of leakage.
6

📦 Triple-wall corrugated cardboard

Use approved cardboard with a 5 cm margin. It must be able to withstand vertical pressure when stacked on pallets.

Standard Distripackaging: Crush protection.
7

☁️ "Zero Movement" Calibration

Fill any gaps with 8 cm air cushions or PE foam. The bottles must not move even a millimeter.

Post: The wedging immobilizes the liquid mass.
8

🏷️ Marking and Installation Direction

Label "LIQUID" and "FRAGILE" on four sides. Add "UP" arrows to indicate that the champagne should be stored upright.

Reinforced closure using the H method is mandatory.
9

⚖️ Ad Valorem Insurance

Avoid the Limit (€23/kg). Claisy covers the depreciation of the batch (stained labels) from the first broken bottle.

72-hour compensation: Breakage, theft, loss, and cosmetic damage.
10

📸 HD photos with timestamps

Take 4 photos: bottles (labels), wine level, closed box, and zoom in on the intact security seal.

Critical evidence: Timestamping and GPS are essential.

🍾 Ensuring e-commerce wine shipping

Lot of 6 bottles €600 = €7.50 • Château Margaux 12 boxes €1,800 = €22.50 • Declaration 2 min

Claisy's unique selling point: coverage for label depreciation

Here's why Claisy is the ONLY transport insurance tailored to wine merchants and e-commerce wine retailers:

Specific case study: wine merchant: 1 broken bottle = 11 depreciated bottles

An e-commerce wine merchant ships a batch of 12 bottles of Château Margaux 2015 at €150/bottle (total value €1,800) via Chronopost. One bottle breaks during automated sorting: the red wine splashes onto the other 11 bottles, staining all the labels with burgundy marks that are impossible to clean.

Actual loss to the trader:

  • 1 broken bottle = €150 direct loss
  • 11 bottles with stained labels = unsellable on the premium secondary market (iDealwine confirms that resellers "often demand perfect labels"). Depreciation of 50-75% of value depending on the severity of the stains. In this case: 11 × $150 × 60% depreciation = $990 additional loss.
  • Total loss: €1,140 (€150 damage + €990 depreciation)

Carrier Chronopost compensation: 12 bottles = 18kg total. CMR 8.33 SDR/kg × 18kg = 150 SDR ≈ €172 maximum (barely covers the broken bottle, NOTHING for the 11 damaged bottles)

Claisy: Premium = €1,800 × 1.25% = €22.50 - In the event of a transport dispute, Claisy will compensate the FULL declared value of €1,800 if proof of damage to the shipment is provided (before/after photos + report of stained labels). Deadline: 72 hours after filing the claim.

Comparison of bottle transport insurance solutions

Solution Shipping at €1,800 Maximum compensation Covers stained labels Deadline
🚛 Without insurance (CMR) 0€ €414 (18kg × $23/kg) No 3-6 months
📦 Carrier Valorem Option ~$18–$25 flat rate $500-$1,000 depending on option No (broken bottle only) 60-90 days
❄️ Dedicated refrigerated transport ~$80-120 transportation Declared value Partially (controlled protocol) 30-45 days
🏆Claisy €22.50 (1.25%) 100 000€ Yes (batch depreciation) 48-72 hours

Sources: Claisy 2024-2025 claims analysis, La Passion du Vin (wine merchant with stained labels), iDealwine (secondary market buyers with perfect labels), Vendez Vos Vins (lower valuation for damaged labels)

💡 Claisy advantage: Unlike specialized wine/champagne carriers who impose their own protocols (scheduled pickup, refrigerated vehicles, restricted schedules), Claisy lets you freely choose your Carrier Colissimo registered mail, Chronopost, UPS, DHL, Carrier ) while guaranteeing coverage for breakage, labels, theft, and loss up to €100,000. Total e-commerce flexibility.

🍾 Ship fine wines worth over €10,000 safely: find out your Claisy rate

Château Pétrus, Romanée-Conti, Dom Pérignon P3, primeur collections

❓ FAQ – Packaging and shipping wine/champagne bottles

🍷 One bottle broken in a box during delivery = how many bottles were actually lost?
At least one broken bottle + depreciation of 50-75% of neighboring bottles with stained labels. A professional wine merchant (La Passion du Vin) testifies that "the worst thing is a case with a single broken bottle inside: all the labels can be stained in addition to the loss of the bottle." For a premium batch intended for resale, the commercial impact is dramatic because secondary market buyers often demand perfect labels (iDealwine).
🏷️ Does Claisy really cover labels that are stained during delivery? How can this be proven?
YESClaisy will compensate the declared value of the ENTIRE lot if depreciation is proven. Required documents:
  • (1) HD photos taken before shipping showing perfect labels.
  • (2) Photos of package received with visible signs of leakage.
  • (3) Photos of intact bottles with wine-stained labels.
  • (4) Purchase invoice proving the value of the lot.
Claisy assesses depreciation according to the severity of stains: stained labels = 30-50% depreciation or full compensation after reshipment. Compensation 72 hours after file validation.
📦 What is the maximum number of bottles per box to limit the risk of contagion?
Maximum 3 x 75cl bottles for standard packages, 6 bottles for professional pallets. Barôchamp confirms that "packages of 6 bottles are easier to handle and store" but require cardboard dividers to separate each bottle. For more than 6 bottles, opt for pallet transport with plastic wrap (Transportvin: "up to 600 bottles of standard size and weight") with reinforced protection. For batches of more than 50 bottles, dedicated transport (Express Transport) offers "unmatched security and speed with no breakage."
🌡️ Red wine >25°C in a truck = irreversibly spoiled?
YESExcessive heat damages subtle aromas and irreversibly compromises product quality (Express Transport). For champagne and delicate wines, maintaining a stable temperature between 10°C and 15°C is crucial. Solutions:
  • (1) Shipments October-April only (avoids summer heat).
  • (2) Insulated boxes with ice packs (keeps contents cold for up to 12 hours).
  • (3) Dedicated refrigerated transport for shipments >$5,000 (Express Transport: "vehicles equipped with constant temperature cooling systems").
🌍 International wine transport: EU customs restrictions?
YESStrict limits within the European Union (La Poste): maximum 90L of wine, maximum 60L of sparkling wine (champagne/crémant), maximum 20L of fortified wine (Banyuls/Port/Madeira). Above these limits: customs duties apply. Outside the EU: check the legislation of your destination (some countries prohibit the import of alcohol by individuals, others require specific licenses). Required documents:
  • (1) Commercial invoice with declared value.
  • (2) Certificate of origin for AOC/AOP (Bordeaux, Burgundy, Champagne).
  • (3) Claisy Ad Valorem Insurance covering total value.
Please note: The USA limits duty-free imports to 1 liter per person, while China imposes a 48% duty on imported wines. NB: In the current context, customs rates are changing regularly: please check the regulations in force before shipping.

To Go Further

🍾 Ready to secure your wine and spirits shipments?

Lot of 6 boxes €600 = €7.50 • Lot of 12 boxes €1,800 = €22.50 • Pallet of 50 boxes €7,500 = €93.75