Packaging Musical Instruments: Guide to Damage-Free Delivery 2026

Louise
February 6, 2026
3
minutes of reading

In France, one in three musical instruments sold in 2024 was second-hand —representing approximately 500,000 transactions out of a total of 1.5 million (Chambre Syndicale de la Facture Instrumentale, CSFI). On Reverb, the world's leading music marketplace, sales reached 191,793 transactions in September 2025 (Grips Intelligence). Behind every transaction is a shipment. And behind every instrument shipment is a risk that musicians always discover too late.

The problem is not that carriers are incompetent. It's that their automated sorting chains were designed for rectangular, uniform packages. A guitar with its 65 cm neck, a saxophone with its brass bell, a violin with its 0.3 mm thick spruce soundboard: these objects are logistical anomalies in a sorting system that handles 1.7 billion parcels per year in France (ARCEP, 2024).

As a result, musician forums (Zikinf, Audiofanzine) regularly feature reports of cracked necks, misaligned machine heads, and dented sound holes. And when disaster strikes, Carrier legal coverage Carrier limited to common law liability—approximately $23/kg of gross weight according to standard French contracts. For a 4 kg Gibson Les Paul guitar, the Carrier legally required to reimburse €92, regardless of the actual value of the instrument.

Whether you're a musician selling your gear on Reverb, a luthier shipping your creations, or retailer handling dozens of orders per week, the stakes are the same. This guide details professional-approved packing techniques, the exact materials to use for your instrument, and real financial coverage options in case of damage—not the ones carriers promote, but the ones that actually work.

The 3 Main Risks of Shipping Instruments

Before packing, understanding what breaks allows you to anticipate. Feedback from music communities reveals three critical areas of vulnerability.

1. Broken Handle and Strings

The neck is subject to two types of mechanical stress. On the one hand, there is the residual tension of the strings, even when they are slack (approximately 30 kg of pressure on an acoustic guitar, according to Thomann). On the other hand, vibrations during transport create repeated micro-shocks that weaken the wood. The frequent result is a longitudinal crack at the heel of the neck, or worse, a clean break between the 5th and 7th frets.

2. Striped Finish and Marked Frets

The metal strings in direct contact with the fingerboard act like vibrating sandpaper. Every jolt during transport rubs the strings against the wood, creating irreversible grooves in the finish. Varnished guitars are particularly vulnerable. Looper documents this phenomenon with photos: after a poorly packed trip from Paris to Lyon, a Les Paul Custom had eight deep scratches on its rosewood fingerboard.

3. Damaged Mechanical Parts and Components

Saxophones, trumpets, and percussion instruments are subject to two risks: deformation of the metal body under pressure, and detachment of the pistons/movable keys. The bell of an alto saxophone can be deformed with just 5 kg of concentrated lateral pressure. Guitar hardware (Floyd Rose vibrato, Tune-o-matic bridge) can easily become misaligned if the instrument moves around in the box.

💡 Protect your instruments today

Even the best packaging does not guarantee zero risk. Claisy insures your shipments up to €100,000 with compensation within 72 hours, compatible with all carriers.

PRO Packaging Materials for Musical Instruments

Improvisation kills instruments. Here is the exact equipment recommended by professionals according to the type of instrument, with precise dimensions and verifiable references.

Instrument Registered Box (L×W×H) Arm/Body Protection Internal Calibration
🎸 Electric guitar
45×16×113 cm double wall
Source: CartonMarket ↗
Double-layer bubble wrap (min. 10mm)
Source: Thomann ↗
☁️ 10cm air cushions on all sides
🎼 Acoustic guitar
50×20×115 cm triple wall
Hard case + bubble wrap
Source: Looper ↗
🛡️ Polyethylene foam with a density of 30 kg/m³
🎻 Violin / Viola
40×15×80 cm double wall
Dedicated violin case + protective silk
🫧 Tissue paper + thin bubble wrap (3mm)
🎷 Saxophone
55×25×90 cm reinforced cardboard box
PVC tubes (Ø50mm) for canopy protection
✂️ Air cushions + custom-cut foam
🎸 4/5-string bass
48×18×120 cm double wall
Triple-layer bubble wrap on the handle
📦 Filler chips + corrugated cardboard inserts

Why is double corrugation mandatory? Single-wall corrugated cardboard can withstand approximately 15 kg of vertical pressure. Double corrugation increases this to 40 kg, which is critical for supporting stacking in trucks. Thomann points out that 80% of breakages occur during vertical compression during logistics sorting, not during transport itself.

Low-cost equipment tip: Music stores regularly throw away original manufacturer boxes (Fender, Gibson, Yamaha). Ask for them for free—they are often better sized than generic boxes and already include the appropriate protective padding.

🎸 8 steps to perfectly pack and ship your instrument

1

🎸 Completely loosen the strings

Cancel out the 30-50 kg of tension by turning the tuners until the strings are slack. Avoid bulging on solid tables.

Source Reverb: Reduces the risk of neck cracking by 5 times.
2

🔧 Remove moving parts

Remove the vibrato, saddle, and strap buttons. Pack them separately. For saxophones, protect the neck in a dedicated PVC tube.

Floyd Rose vibratos: Risk of internal misalignment.
3

🛡️ Double-layer handle protection

Wrap the handle with 10mm bubble wrap (2 complete turns). Pay particular attention to the head and heel, where mechanical stress is concentrated.

Thomann: The head is the primary impact zone.
4

📜 Insert paper under the strings

Slide a strip of kraft paper between the strings and the fret. This physical barrier eliminates friction and fret scratches.

Looper: Removes 90% of scratches on the key.
5

💼 Use a hard case

Place the instrument in its hard case. Fill any gaps with foam to ensure it is completely immobilized.

Reverb: The hard case absorbs 80% of direct impacts.
6

📦 Double-wall cardboard box + 10 cm padding

Maintain a 10 cm thickness of padding on each side of the box. The instrument should not move more than a millimeter once closed.

ISTA (International Safe Transit Association) standard or ASTM D4169 standards.
7

⚠️ FRAGILE marking on three sides

Mark "FRAGILE" and "UP" arrows on three sides. This marking statistically reduces rough handling by 40%.

Use red tape for visibility.
8

📸 Photograph the final packaging

Take 5 HD photos: bare instrument, protected neck, internal padding, and closed box. Decisive evidence in the event of a dispute Carrier.

Zikinf: The absence of photos leads to the rejection of compensation.

💡 Perfect packaging = maximum protection?

Have you followed all 8 steps? Enhance your security with ad valorem insurance. Claisy covers 100% of the declared value (up to €100,000) with express 72-hour processing. Compatible with all carriers: Colissimo, Chronopost, UPS, DHL, etc.

Claisy - Guitar being packaged for insured shipping

Wind Instruments, Keyboards, and Percussion Instruments: Packaging Specifications

Trumpets, flutes, digital pianos, and electronic drums each have their own specific areas of vulnerability, which are often overlooked because they receive less media attention than broken guitar necks.

Wind instruments (trumpet, trombone, flute)

The main risk is not damage to the body—brass is very resistant—but deformation of the pistons and slides. A lateral pressure of just a few kilograms is enough to bend a trombone slide or misalign a piston, rendering the instrument unplayable without repair. The recommended procedure is to place each instrument in its original hard case (or a custom-made box made of cut PE foam), then treat the whole thing as a double box. The movable slides should be lightly coated with cork grease to prevent them from sticking due to vibrations. The bell of a saxophone or bass clarinet must always be removed and packed separately in a rigid PVC tube (Ø 50 mm) secured with foam.

Digital pianos and MIDI keyboards (> 61 keys)

The main risk is key breakage due to concentrated vertical pressure. An incorrectly sized box that collapses under another package in a truck can break 3 to 5 keys in a second—and individual key replacement often costs €80 to €150 each at an authorized service center. Recommended packaging: custom-made triple-wall cardboard box with a thin plywood board (3-4 mm) placed on top of the keyboard before packaging to distribute any vertical pressure evenly. For keyboards with a pedal board, the pedal board must be removed and packed separately—its mounting is not designed to withstand shocks when attached.

Electronic drums and percussion instruments

Silicone drum pads and electronic cymbals are resistant to direct impact but very vulnerable to internal connections. Integrated cables (multiplex cables, connection modules) can become detached from their connectors due to continuous vibration during road transport—without any visible external damage. Each pad must be removed from its support, individually wrapped in bubble wrap, and the cables wound without excessive tension and secured with paper tape (non-adhesive on the connectors). The central electronic module deserves the same treatment as consumer electronics: antistatic bag + PE foam + double-wall cardboard.

🎺 Wind instruments, keyboards, and percussion instruments

Instrument Registered Mail Main Risk Specific Protection
🎺 Trumpet / Horn 40×25×30 cm double wall Piston/slide deformation Hard case + slide grease
🎷 Transverse flute 70×15×15 cm reinforced tube Key breakage PVC pipe Ø 80 mm + PE foam
🎹 61-key keyboard 100×40×20 cm triple wall Key breakage 3 mm plywood on keyboard
🎹 88-key digital piano 150×45×25 cm triple wall Broken keys + pedal board Pedal assembly disassembled + plywood
🥁 Electronic drum pad Single, double flute Internal disconnection Anti-static bag + coiled cables

What to Do If Your Instrument Arrives Damaged After Delivery?

Despite perfect packaging, there is no such thing as zero risk. Understanding your options and their limitations will help you avoid unpleasant financial surprises.

Carrier Responsibility Carrier A Mirage at €23

All carriers (Colissimo, Chronopost, UPS, DHL, etc.) apply the Montreal Convention (air transport) and, above all, the Road Transport Convention by default: flat-rate compensation of €23 per kilogram. For a 3.5 kg guitar, you will therefore receive a maximum of €80... even if the instrument is worth €3,000. This derisory protection is a trap that 90% of private shippers fall into because they are unaware of this limitation.

Carrier Insurance Carrier Capped and Slow

Carriers offer optional ad valorem insurance, but with three major limitations according to our comparison of carrier parcel insurance:

  • Limit : €500 with Mondial Relay, €1,000 with Colissimo standard, €5,000 with Chronopost
  • Prohibitive delay: 45 to 90 days of administrative processing depending on the Carrier
  • High rejection rate: 15-25% of claims rejected for "non-compliant packaging" even with photos

Comparison of Actual Costs of Shipping Insurance Solutions

Financial analysis of a Gibson Les Paul Standard guitar costing €2,800 shipped from Paris to Lyon.

Coverage Solution Insurance Cost Limit Refund period Rejection Rate
❌ Without insurance (CMR) $0 (Included) ~$80
(Based on 3.5 kg × $23)
90 days 10%
📦 Colissimo Ad Valorem 12,70€ 1 000€ 60-77 days 18%
🚀 Chronopost ~30€ €20,000 (for professionals) 45-60 days 15%
🏆   Claisy Ad Valorem €21 (0.75%) 100 000€ 48-72 hours 4%

Sources: Colissimo Insurance Analysis, Chronopost Insurance Analysis, Claisy 2026 rates

FAQ: Frequently Asked Questions Packaging Musical Instruments

🎸 Can a guitar be shipped without a hard case?
Yes, it is possible, but it requires double reinforced packaging: triple-thick bubble wrap covering the entire instrument + triple-wall cardboard box with 15 cm of padding on all sides. Looper recommends this configuration for solid body electric guitars (Stratocaster type).

⚠️ Warning: For acoustic guitars or hollow-body guitars (jazz, folk), a hard case is still essential because the soundboard cannot withstand direct compression.
💰 What insurance for instruments worth more than €5,000?
Traditional carriers (Chronopost, UPS) generally limit their liability to a maximum of €5,000 per package. For a vintage guitar, violin, or saxophone exceeding this amount, you must take out Ad Valorem insurance such as that offered by Claisy (coverage up to €100,000).

The alternative is annual "all-risk musician" insurance, but this often costs €150-300/year, whereas Claisy costs only ~0.75% per individual shipment.
🛡️ How can you prevent scratches on the frets during transport?
This technique has been validated by luthiers: slide a strip of kraft paper or thin cardboard between the strings and the fretboard along the entire length of the neck. This barrier prevents metal-wood friction caused by the truck's vibrations.

Reverb recommends combining this with bubble wrap around the neck to absorb side impacts.
🔧 Should the strings be loosened before shipping?
Yes, but not completely. It is recommended to loosen the strings by one or two tones to reduce tension on the neck in case of thermal or physical shock.

However, do not loosen them completely: the neck needs slight tension to maintain its curvature (the "relief") and, on some models (archtop, violins), to keep the bridge in place.
📸 What photos should you take to ensure compensation?
To be reimbursed within 48 hours by your parcel insurance in the event of breakage, take three types of photos before closing the parcel: 1. The instrument from all angles (zoom in on the head and/or neck). 2. The internal packaging (showing the padding and protective materials). 3. The closed box with the shipping label.
This evidence is irrefutable and speeds up the dispute resolution process.

Additional Resources Shipping, Parcel Insurance & Logistics

To deepen your knowledge of protecting high-value packages: